ANALYSING THE PRE-DEFORMATION IN CASE OF SELECTIVE LASER MELTING PROCESS
DOI:
https://doi.org/10.46585/pc.2022.2.2366Keywords:
additive, SLM, metal, deformation, 316L, Ti6Al4VAbstract
In Selective Laser Melting technology, the deformation of a metal model depends on many parameters. A complex model geometry needs simulation software to compensate for it. In this research work, the different types of model geometries, materials (316L, Ti64), and pre-deformation processes were analyzed in a Selective Laser Melting dedicated simulation software and the real model. The result shows the geometrical difference between the standard and the pre-deformed models and the simulated results and printed parts. Due to the result, the necessity of pre-deformation, the right choice of simulation parameters, and the simulation process become more understandable and predictable in SLM technology. Of the two raw materials, in the case of titanium, higher internal stresses are generated during printing, so knowing what the deformations are is even more important than in the case of steel. An important result of the research is that it clearly demonstrates where and to what extent deformation occurs in the case of post-printing operations, thus the desired geometry can better meet the requirements.
Downloads
References
Bhrigu, A., Michael, K., Konstantin Yu. N., Michael S. 2014. Fabrication and Characterization of High Strength Al-Cu alloys Processed Using Laser Beam Melting in Metal Powder Bed, Physics Procedia, 56, pp. 135 – 146.
Amanda, S. W., Donald, W. B., Mukul K., Gilbert, F. G., Wayne, E. K. 2014. An Experimental Investigation into Additive Manufacturing- Induced Residual Stresses in 316L Stainless Steel, METALLURGICAL AND MATERIALS TRANSACTIONS A, 6260—VOLUME 45A,
T., Mukherjee, W., Zhang, T., DebRoy 2017. An improved prediction of residual stresses and distortion in additive manufacturing, Computational Materials Science, 126, pp. 360–372
H. S., Park, N. H., Tran, D. S., Nguyen 2017. Development of a predictive system for SLM product quality, IOP Conf. Series: Materials Science and Engineering, 227, 012090
Mostafa Y., M.A., Elbestawi, S.C., Veldhuis and S., Nangle-Smith 2020. Influence of thermal properties on residual stresses in SLM of aerospace alloys, Rapid Prototyping Journal, 26/1, pp. 213–222
Bilal, A., Sjoerd O., V., Michael E., F., Hua, G. 2018. Residual stress evaluation in selective-laser-melting additively manufactured titanium (Ti-6Al-4V) and Inconel 718 using the contour method and numerical simulation, Additive Manufacturing, 22, pp. 571–582
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2022 Tamás Markovits, László Ferenc Varga, Ármin Fendrik
This work is licensed under a Creative Commons Attribution 4.0 International License.
Accepted 2022-12-20
Published 2022-12-30